Mandrel bends exhaust systems custom exhaust fabrication tube bending solutions stainless steel exhaust pipes tube forming part exhaust tips
Custom Mandrel Bent Pipes Custom Exhaust Bending for OEM and Aftermarket Automotive and Transportation sectors as well as a wide variety of Heavy Industrial Markets.
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How to bend and form exhaust pipes efficiently?
1. Before you start bending the exhaust pipes, inspect them for any signs of damage, corrosion, or warping. Replace any damaged pipes before attempting to bend them.
2. Make sure to lubricate the exhaust pipe thoroughly. Degreasing, cleaning and preheating the pipes can make them even easier to bend.
3. Mark your desired bends with a straight edge, before using either a pipe bender or a hydraulic press. Use the correct die size for the desired radius and gently make the bend. For a smoother, less kinked exhaust pipe, go slow and steady.
4. Re-inspect the pipes to make sure the bend is sound and even. If not, apply slight adjustments to the pipe using either a cold-forming tool or heating and stretching the metal. Re-inspect and adjust as needed.
5. Securely mount the newly bent exhaust pipe onto the inspection fixture (or exhaust system) to ensure it is in the right place or doesn't move or come loose.
How to do custom service for exhaust pipe bending and fabrication at Nanjing Precision Engineering Co, ltd?
1. Begin by evaluating customer requirements. This includes gathering information such as the type of stainless steel required, the shape and size of the exhaust tube, and other specific design considerations.
2. Develop a design for the custom stainless steel exhaust tip using Pro-E or CAD software.
3. Program a computer numerical control (CNC) machine to cut and shape the stainless steel tubing. This machine is highly precise and can form custom exhaust tips to the exact specifications of the design with specific tooling.
4. Finish the custom stainless steel exhaust tips by using polishing and buffing techniques, such as deburring, grinding, and sanding, to smooth any rough edges.
5. Perform a quality control inspection of the finished parts to ensure that all requirements have been met.
6. Package and ship the custom stainless steel exhaust tips to the customer.
How much should it cost to get exhaust tips swapped?
On average, a high-quality and performance muffler costs between $75 and $300 depending on the type of steel used, the thickness, and the quality of the material. On the other hand, an exhaust system tip costs anywhere between $25 and $150, depending on the material quality.
NJPE can make the exhaust tips in a variety of sizes according to your requirements on the dimensions and materials.
You won't find a higher quality exhaust tips at a better price. So don't wait, contact with us right now, our service will be beyond your imagination.